3D apps for defense

This whitepaper by UltiMaker explores how 3D printing is revolutionizing defense operations by enabling rapid, cost-effective production of critical components, tools, and replacement parts. Through collaboration with armed forces, the paper highlights real-world applications where additive manufacturing improves operational readiness, reduces downtime, and cuts costs.

Key Applications:

  1. FRISC Antenna Fixture – Replacing corroding aluminum parts with glass-fiber-reinforced nylon, ensuring durability in harsh naval conditions.
    • Cost Savings: 84%
    • Production Time Reduction: From 6 weeks to 20 hours
  2. Navy Cold Water Filter – A PLA and TPU 3D printed filter replacing corroding Inconel parts, saving the Dutch Navy €12,560 per ship annually.
    • Cost Savings: 98%
    • Production Time Reduction: From 2 months to 1 day
  3. Rotinor Turbine Wrench – Custom 3D printed carbon-filled PA tool for maintenance of underwater diving systems, replacing expensive steel wrenches.
    • Cost Savings: 98%
    • Production Time Reduction: From 12 weeks to 13 hours
  4. Radio/GPS Bracket – Lightweight carbon-fiber polyamide mount for secure attachment of communication devices on military vehicles.
    • Cost Savings: 79%
    • Production Time Reduction: From 4 weeks to 24 hours
  5. Gasoline Funnel Extension – Custom polypropylene funnel preventing fuel spillage and fire hazards, offering a flexible and field-ready solution.
    • Cost: €5
    • Production Time: 6 hours
  6. EpiPen Casing – Rigid, durable holder for adrenaline syringes, improving accessibility for military personnel.
    • Cost Savings: 70%
    • Production Time Reduction: From 2 weeks to 8 hours
  7. Binoculars Holder – Secure 3D printed fixture preventing loss of essential optics in ships, aircraft, and observation posts.
  8. Multi-Key Tool – Customizable PETG printed key sets, reducing costs while allowing for color-coding and mass production.
    • Cost Savings: 93%
    • Production Time Reduction: From 3 days to 45 minutes

Conclusion

3D printing offers significant cost reductions, faster turnaround times, and increased flexibility in defense applications. With UltiMaker’s scalable, field-deployable 3D printing solutions, military forces can manufacture mission-critical parts on demand, improving operational efficiency and reducing dependence on external supply chains.

Contact Cimquest for expert guidance in defense-related 3D printing applications.

Download the Whitepaper Here

Download the White Paper: Revolutionizing Defense