Revolutionizing Mold Making with 3D Printing
Meltio is combining Laser Metal Deposition (LMD) and Dual Wire 3D printing techniques to revolutionize mold making. We're thrilled to introduce you to a game-changing resource that's poised to redefine mold making as we know it. Meltio 3D is proud to present their latest whitepaper, "Mold Making with LMD and Dual Wire". This comprehensive document delves into the convergence of cutting-edge technologies that are reshaping the manufacturing landscape. By combining Laser Metal Deposition (LMD) and Dual Wire techniques, they're revolutionizing mold creation with unparalleled precision and efficiency. Key Highlights of the Whitepaper: In-depth exploration of Laser Metal Deposition (LMD) and Dual Wire technology. Real-world applications and case studies showcasing the transformative impact on mold making. Insights into the synergy between technology and craftsmanship, fostering innovation. Expert perspectives on the future of manufacturing and its limitless potential. We invite you to access the whitepaper by clicking the button below. Whether you're a seasoned industry professional, an academic enthusiast, or simply someone curious about the forefront of innovation, this whitepaper promises valuable insights into the future of mold making. Download the Whitepaper
Xact Metal 3D Printing Case Study – Alternative to Casting
The Customer KSK Precise Motion, an engineering company from Kurim, Czechia, has been producing and distributing ball screws, among other precision components, around the world for 50 years. With 120 employees involved in the production of ball screws, which are used in a wide range of industrial areas, such as machine tools and injection molding machines, as well as in the automation and energy sectors, KSK Precise Motion is a globally sought-after partner for machine and equipment manufacturers. When they approached Xact Metal with a request for 3D-printed end parts for a specific nut for a ball screw, we knew it was an exciting opportunity for us to collaborate with a respected industry leader. The Project The company’s goal was to optimize production speed, and they had three requirements for any 3D printed components to be accepted into their production. The first requirement was that the converter prints have highly accurate path geometry. A secondary, but no less important requirement, was that the quality of all parts must be repeatable. The solution also required the capacity for a large construction volume so many copies could be printed at once and delivered in a short time. The project began by designing the geometries for [...]
3D Printing of Large Injection Mold Inserts and Test Parts with Formlabs
These test snout parts, designed by mechanical engineer Brian Biller at the Siemens Energy Orlando Innovation Campus, interface with gas turbine vanes in an airflow testing rig. The Siemens Energy’s Orlando Innovation Campus (OIC) develops and executes concept-to-completion projects for partners in industries across the world. Engineers there have access to every industrial tool available; they’re tasked with combining manufacturing technologies like machining, molding, automation, and 3D printing to solve global problems. Additive Manufacturing Technician Matthew Deutsch is responsible for their additive manufacturing (AM) composites department, managing a fleet of fused deposition modeling (FDM) and stereolithography (SLA) printers, including two Form 3L benchtop SLA units. Deutsch relies on the versatility of the Formlabs materials library to develop everything from rapid prototypes to injection mold inserts, and worked with Formlabs to help validate the new game-changer in the post-processing workflow for large-format SLA parts, the Build Platform 2L. Leveraging the patented Quick Release Technology of Build Platform 2L, Deutsch has been running his Form 3L printers nonstop, and has started printing larger parts like molds and manufacturing aids directly on the build platform. "The wait was worth it. With molds, we can print and then start pumping out injection molded plastic parts within 24 [...]
Removing Key Barriers for Metal 3D Printing Adoption
Join us for "Removing Key Barriers for Metal 3D Printing Adoption" Webinar Are you ready to revolutionize your additive manufacturing process? Join us for an insightful and informative webinar as we delve into the cutting-edge capabilities of Meltio Space, the ultimate toolpath generator software by Meltio3D. Date: September 12th, 2023 Time: 11:00 AM EDT Webinar Highlights Introduction to Meltio Space: Gain a comprehensive understanding of Meltio Space and how it's transforming the world of additive manufacturing. Learn about its intuitive interface, powerful features, and the unique advantages it brings to the table. Efficiency Unleashed: Discover how Meltio Space streamlines your workflow, optimizing the toolpath generation process for 3D printing. From complex geometries to intricate designs, explore how the software maximizes efficiency while maintaining impeccable precision. Advanced Techniques: Delve into the advanced techniques and strategies that Meltio Space offers. Explore its support for various additive manufacturing methods, including metal printing, composite fabrication, and more. Learn how to harness these techniques to push the boundaries of your projects. Q&A Session: Engage with our experts in a live question-and-answer session. Get answers to your queries about Meltio Space, its features, integration, and its potential to reshape your additive manufacturing journey. Who Should Attend Professionals in the [...]
Metrology Minute – Airfoil Analysis
Exporting Airfoil Analysis Data to a Spreadsheet Using Control X When working with Control X, you often find yourself needing the data that is generated by the software to be exported in a usable form rather than just a static report. In this post, we are going to show you how we analyzed a machined airfoil. Using this machined airfoil below as an example, suppose we wanted to analyze its contour directly at the end face. We first would need to complete a deviation check at random points along the outer perimeter. We could use the Comparison Point tool in Control X to select random points along the area of interest to generate the required data. The color coding allows us to see where the airfoil contour is “full” from the nominal CAD model as well as where it is “undersized.” The Yellow/Orange/Red colors exported from Control X indicate full conditions whereas the light blue – dark blue colors show that the scan is undersized, as compared to the nominal CAD model. We can then select the tool to export the data to a text or CSV file. Control X will generate a datasheet with all the information required regarding each randomly selected [...]
Why Every University Needs a Studio System Metal 3D Printer
It is critical educational institutions include technologies like metal 3D printing in curricula to give them hands-on experience with disruptive technology and avoid leaving students at a disadvantage as they enter the workforce. Metal additive manufacturing, also known as 3D printing, is revolutionizing industries by enabling the creation of complex parts with intricate geometries that were once impossible to produce using traditional methods. Creating components by building up metal layer-by-layer has numerous applications and advantages, particularly for universities. In addition to ensuring students have experience with digital tools like CAD, FEA, and generative design, investing in metal additive manufacturing allows students the opportunity to gain invaluable hands-on experience directly producing the parts they design. Having a 3D printer on campus also attracts researchers with the opportunity to conduct customized experiments, test new materials, and continue to push the boundaries of the technology for advanced industry applications. As metal 3D printing continues to emerge as a key manufacturing technology, it is critical educational institutions include it in their curricula to inspire the next-generation of professionals and avoid leaving students at a disadvantage as they enter the workforce. Here are five reasons the Desktop Metal Studio System is a worthy investment for every educational institution. [...]