Analyze Large Bores with Control X Geometry Deviation
The Geometry Deviation tool in Control X may be used to compare all the parameters of an analytic feature in a scan to the nominal CAD model. This tool provides the ability to thoroughly analyze cylinders whereby the values for both the nominal CAD model and the paired (scan) data are compared. In many cases, the most common feature to check is a cylinder. In this Metrology Minute we are going to show you how to do a thorough analysis of two bores using our sample part. In the example below, the Diameter represents the diameter of the nominal CAD model, and the Paired Diameter represents the diameter of the scan. The Position and Paired Position reference the differences in the cylinder center point location and the Direction and Paired Direction provide a comparative analysis for the centerline vector of the CAD cylinder as compared to the scanned (or machined) cylinder. Using this tool in conjunction with the Cylindricity GD&T tool can tell us anything we may need to know about the geometric integrity of the cylinders. So below, we can tell that the large bore is within Cylindricity tolerance but approaching values where it will be OOT. We can then turn on [...]
Swing into the Future: 3D Printing’s Role in Modern Golf
In the world of golf, precision and innovation go hand in hand. The quest for the perfect putter has led enthusiasts and professionals alike to explore various materials, designs, and technologies. Enter the realm of 3D printing—a groundbreaking technology that is redefining the boundaries of golf equipment. Please join us at one of our upcoming events: “Cimquest Manufacturing Expo: Teeing Up Innovation” on June 11th at our headquarters, located in Branchburg, NJ, and “Metal Optimization: An In-Depth Look into Xact Metal at Voxel” on July 9th at Voxel’s headquarters in Cincinnati, OH where we will explore 3D printings role in golf’s star; the putter. We have two exciting giveaways in addition to all the fun goodies you'll receive at the event: a Yeti Cooler filled with our partners' swag and a "one of a kind" 3D Printed golf putter! While we are doing golf giveaways and it is golf-themed, you don't have to love golf to attend! We will have multiple partners there to showcase their technology. In addition to our staff, experts from the following companies will be attending: Desktop Metal Formlabs presenting the new Form 4 UltiMaker HP Xact Metal These pros will be at the various stations throughout the expo and [...]
Give Mastercam University Courses a Try for Free
Did you know that as of January 2024, select Mastercam University courses are available free-of-charge to all customers, students, and potential customers? Mastercam University also features better content structure, more video-based content, and improved local language support making your learning experience more pleasant. Read below to discover new features on Mastercam University, as well as what courses you can start taking today! What is Mastercam University? Mastercam University offers 24/7 access to fully online training. The courses are designed to be self-paced. Each lesson contains a set of learning objectives, assessment questions, and challenges to be completed by the student. New features for Mastercam University Easy access to all courses inside myMastercam With the new myMastercam Learning Hub, you will now find signing on easier with the elimination of an extra website. With improved course navigation and structure, you have access to all Mastercam learning content, including all University courses. New tools to make learning more fun! There is now more video-based content than ever before, as well as improved search and findability of courses (the Learning Hub features an integrated search across all of myMastercam). Additionally, you can easily resume where you left off with automatic course progress. Improved local language support [...]
Using the Mastercam Trim to Plane Feature
This blog post will explore the Mastercam Trim to Plane solid feature. Solid manipulation is important to understand when machining from a solid. There are all kinds of reasons that you may want to do this. The most obvious reason would be if you are creating a solid and need to trim a feature from a generic shape. You may also want to remove certain features from a solid to better control toolpath motion. No matter your reason for doing this, the Trim to Plane function is a very useful tool to have in your arsenal. This is how it works . . . To begin, click on the Solids tab and under the modify group. From there, select Trim to Plane. The next step is to select the geometry that will be trimmed. Select the target body and hit the enter key. The Target Bodies will show up in the dialogue box below. In the Plane selection area, there are several methods that you can use for trimming the plane that you would like to trim your solid body with. The options are Line, Entities, Dynamic Plane, and Named Plane. The Line method defines a plane from a selected line and the [...]
Overview of Silicone Molding 3D Printed Tooling
Traditional molds for silicone part production are CNC machined from blocks of aluminum or steel. These include two-part or multi-part injection molds for liquid silicone rubbers (LSR), or single cavity compression molds used with a heat-cured rubber (HCR) silicone sheet that is cured under pressure and high temperature. Normally these types of metal molds are used in mass production. However, when employed for prototyping, lead times of several weeks and upfront tooling costs of hundreds to thousands of dollars limit a designer’s ability to implement and test small changes in a mold design. Desktop 3D printing is a powerful solution to fabricate tools rapidly and at a low cost. It requires very limited equipment and enables skilled operators to focus attention on other high-value tasks. With in-house 3D printing, manufacturers and product designers can introduce rapid tooling into the product development process to validate design and material choices prior to transitioning to mass production. They can iterate quickly, accelerate product development, and bring better products to market. 3D printed tooling using Formlabs SLA resins offers many advantages to product designers across prototyping, small-scale production runs, and custom part production. Using 3D printed tooling, RTV two-part silicones are injected into a two-part or multi-part [...]
Accelerating Prototyping and Testing with 3D Printing
Established in 1906 and headquartered in Italy, Panelli Srl is a leading manufacturer of submersible pumps and motors. Thanks to recent investments in industrial automation and the extensive use of robotized assembly, Panelli can offer various products with high hydraulic characteristics. Historically, the company only used a traditional industrial 3D printer for prototyping, but materials costs were high. As a result, Panelli added the UltiMaker Method XL 3D printer, a cost-effective and comparable alternative, allowing the company to successfully achieve the dual goals of cost efficiency and superior quality in their prototypes. Prototyping and testing large parts that can withstand high impacts Panelli’s technical department employs 3D printing to prototype its pump components and ensure that all parts are up to specifications. The team currently uses a simple industrial 3D printer and needed to add another one to support its growing design and production needs. “We print very often, almost daily,” said Francesco Zamirri, mechanical designer at Panelli. “Especially when we need to improve the hydraulic performance of an existing range or create a new one.” However, traditional industrial printers can be rather large and expensive, both to operate and maintain. The team needed something more affordable and that would not require much [...]