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Sand Casting

By |2019-07-31T08:17:31-04:00July 31st, 2019|Categories: 3D Printing / Additive Mfg|

This article is a reprint from the Formlabs blog.  In the last segment of this casting basics, we will discuss sand casting. In the sand casting process, a foundry worker fills containers known as mold boxes or flasks with a mixture of sand and binder, then packs sand around the pattern. The pattern is removed to leave a negative impression of the pattern behind, and molten metal is poured into the cavity. An open-faced mold [...]

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HP Jet Fusion 3D Printing Shortens Time to Market – Part 3

By |2019-07-24T08:48:00-04:00July 26th, 2019|Categories: 3D Printing / Additive Mfg, HP Multi Jet Fusion Technology|

Last week we discussed the “value of functional prototypes” in rapid prototyping and today we are going to continue with a discussion about the color capabilities of the HP Jet Fusion technology. Color Capabilities of HP Jet Fusion Technology There are many ways to improve the value of a prototype, but one that is often overlooked is the addition of color. With the HP Jet Fusion 580/380 Color 3D Printers, it is now possible to [...]

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Indirect Investment Casting

By |2019-07-24T08:36:00-04:00July 24th, 2019|Categories: 3D Printing / Additive Mfg|

This article is a reprint from the Formlabs blog.  So far we’ve covered some metal casting basics, as well as direct investment casting in our blog series on casting. Today we are moving to indirect investment casting. The process of making patterns from molds or tooling is referred to as indirect investment casting because it requires creating molds for producing the patterns in addition to final investment molds. Rigid molds for wax (often referred to [...]

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HP Jet Fusion 3D Printing Shortens Time to Market – Part 2

By |2019-07-16T09:13:12-04:00July 19th, 2019|Categories: 3D Printing / Additive Mfg, HP Multi Jet Fusion Technology|

The value of functional prototypes Picking up where we left off on our article about “How HP Jet Fusion 3D Printing customers shorten their time to market”  today we will discuss the value of functional prototypes. In addition to print speed, the material properties of parts from HP Jet Fusion 3D Printing Solutions are ideal for prototyping and enable customers to make decisions about their final parts. HP Multi Jet Fusion technology allows for the [...]

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Direct Investment Casting

By |2019-07-17T08:05:01-04:00July 17th, 2019|Categories: 3D Printing / Additive Mfg|

Last week we covered some metal casting basics and today we are going to pick up where we left off. Today we will talk about direct investment casting. The direct investment casting process moves straight from creating a pattern to surrounding that pattern with investment material. Since the wax injection method of creating a pattern requires multiple steps, it is considered indirect. Direct investment casting is best for short runs of parts or initial testing [...]

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HP Jet Fusion 3D Printing Shortens Time to Market

By |2019-07-12T08:59:47-04:00July 12th, 2019|Categories: 3D Printing / Additive Mfg, HP Multi Jet Fusion Technology|

Rapid Prototyping In the mad rush to get a new product to market, every hour counts, and as time passes, competition waxes while customers wane. In recent years, technological advances have dramatically accelerated the traditional product manufacturing lifecycle. Innovations in advanced analytics, artificial intelligence, and digitization are enabling companies to get new products to market faster than ever before. To keep up with increasing speed to market and shorter product lifecycles, many companies are turning [...]

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Investment and Sand Casting Processes Part 1

By |2019-07-10T08:33:11-04:00July 10th, 2019|Categories: 3D Printing / Additive Mfg, FormLabs|

Metal Casting Basics For applications where parts require fine features or complex geometries, casting remains a cost-effective and highly capable manufacturing process, producing critical components for aerospace, automotive, and medical applications. Metal casting dates back to at least 3200 B.C., progressing through many cycles of innovation to become the reliable, modernized process it is now. Today, industrial metal casting processes are used to make everything from knee implants to tractor parts. The basic process to [...]

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